Those Stupid Golf Carts

February 15, 2010

Due to my whining (1) (2), I’m known as the stupid golf cart picture taker guy. This was the situation pointed out to me today.

Door Repair

November 29, 2009

I’ve been driving around with a little door damage caused by some worthless waste of flesh a while back.  I wanted to try to repair the damage myself, so I finally upgraded my wire welder to a MIG.  The cylinder cost me twice what I paid for the used welder in the first place, but now I have have it for future projects.  I figure the money I’m saving more than paid for it anyway.
img_4914 I had to take the inside door panel off img_4916to start with. This is easy if you know where all the attachment points are and where to pry, but it is a bit of a pain if you are not a pro. Here is the torn up sheet metal.
img_4917 Of course, when I bent it back, the shape was all off. I tried using a hammer and dolly to beat it back in shape, but I couldn’t get it to come back out to the right shape. I gave up and decided I’d use filler to get the shape right later. img_4919 I welded a piece of sheet metal behind the door to strengthen the area a bit. It was pretty floppy before I did this.
img_4921 All I had on hand was white primer, so that is what I sprayed on the bare metal as the sun was going down. I installed the Jimmi’ Jammer before I reconnected the control rods. This little fitted plate adds a bit of armor to protect from this kind of break in.

I’ve learned that the downside to all the neat vehicle modifications I’ve done is that there is always something that isn’t working right. My level switch in the water/meth tank went out, so I popped the hood to change it out. I happened to notice this.

That was a cap that I installed to plug up the port in the throttle that was being used for the PCV system. (had to re-route the hose when the supercharger was installed because PCV requires a vacuum, and the supercharger causes pressure) So this little 50-cent part was now a huge vacuum leak, plus Read the rest of this entry »